Top Gear Planetary Gearbox

Modular Design Planetary Gearbox by Top Gear
Top Gear provides modular design planetary gearboxes with a wide range of variants, perfectly suited for various industrial applications. These gearboxes deliver exceptional performance and adaptability, meeting diverse operational requirements with precision and reliability.

Specifications
  • Power: 0.17 KW to 75 KW
  • Torque Capacity: 100 Nm to 1000 KNm
  • Speed: 0.02 RPM to 400 RPM
  • Mounting Options: Flange / Foot / Shaft
Features
  • Adaptable to IEC Frame Motors: Supports various frequency, voltage, or special requirements.
  • High Torque-to-Weight Ratio: Ensures efficient performance.
  • Modular Design: Enhances flexibility and customization.
  • Backstop Arrangement: Available upon request.
  • Ease of Maintenance: Designed for quick and simple servicing.
  • Rugged Construction: Built for durability and long-term use.
  • Flexible Mounting: Compatible with various mounting positions.
  • Enhanced Safety: Prioritizes operational security
Benefits
  • Motor types and makes can be customized as per customer requirements.
  • Individual motors can be replaced easily if needed.
  • Simplified maintenance process.
  • Suitable for various industrial and operational conditions.
Applications
Machine Tools
  • Plastic Machinery
  • Packaging Machinery
  • Waste Processing Machines
  • Brick Making Machines
  • Baking Machinery
  • Tea Making Machinery
  • ESP Wrapping Machines
Chemical, Paint, and Pharma
  • Agitators
  • Reactor Vessels
  • Roto cone Blenders
Construction Machinery
  • Bar/Pipe Bending Machines
  • Screw Conveyors
Food/Grain
  • Elevators
Power Plants
  • Ash Handling Conveyors
  • Coal Handling Conveyors
  • Rotary Air Lock Valves
  • Travelling Grates
  • Screw Conveyors
  • Screw Feeders
  • Bagasse Feeders
  • Bagasse Extractors
Textile Machinery
  • Drum Washers
Material Handling
  • Screw Feeders
  • Screw Conveyors
  • Belt Conveyors
  • Ash Handling Conveyors
  • Bottle Conveyors
  • Coal Handling Conveyors
  • Chain Conveyors
  • Iron Ore Handling Conveyors

Bevel Planetary Gearbox

Bevel Planetary Drives by Top Gear

Top Gear has engineered bevel planetary drives to efficiently operate within space-constrained environments. These drives are available in foot and flange mountings with versatile input and output configurations. The complete bevel planetary drive series comprises 14 basic sizes to cater to various industrial requirements.

Features
  • Right Angle Drive: Optimized for compact and efficient power transmission.
  • Extended Shaft: Supports encoder or brake mounting.
  • Multi-Directional Motor Orientation: Offers flexibility in installation.
  • Versatile Mounting: Available in foot, flange, or shaft mounting options.
  • Input Configurations: Includes IEC hollow frame and solid input variants.
Benefits
  • Rugged Design: Performs reliably under varied working conditions.
  • Outdoor Compatibility: Suitable for challenging outdoor applications.
  • Creep Speed: Enables precise micro-movements.
  • High-Speed Availability: Meets demanding operational requirements.
  • Customizable Solutions: Tailored to meet specific application needs.
  • Flexible Mounting Options: Accommodates various installation setups.
  • Enhanced Safety: Designed with safety as a priority.
Applications
Sugar Industry
  • Shaft Mounted Mill Drives
  • Flat Conveyor Cane Carriers
Steel Plant
  • Withdrawal Rollers
Construction Machinery
  • Twin Shaft Mixers

Worm Planetary Gearbox

The information provided is detailed and covers the specifications, features, benefits, and applications of the worm planetary drives designed by Top Gear. Here’s how you can present or use this information effectively:

Overview
Top Gear’s innovative Worm Planetary Drives combine the key advantages of planetary and worm gear systems to provide a highly versatile and efficient solution for diverse industrial applications. These drives excel in delivering high strength, torque, compact design, and silent operation.  
Technical Specifications
  • Power: 37 kW to 150 kW
  • Torque Capacity: 1400 Nm to 10000 Nm
  • Gear Ratio: 36 to 1,00,000
  • Mounting Options: Side Mounting
Features
  • Right Angle Drive: Ideal for space-saving and 90° orientation.
  • Multi-Directional Motor Orientation: Flexible for various setups.
  • Rugged Construction: Built to endure tough environments.
  • Mounting Options: Foot or flange mounting with IEC hollow frame or solid input.
  • Double-Ended Drive: Facilitates diverse input configurations.
  • Load Handling: Handles high radial and thrust loads effectively.
  • Compact Design: Enables high reduction ratios in minimal space.
Benefits
  • Durability: Engineered for varied working conditions, including outdoor applications.
  • Creep Speed: Facilitates precise micro-movements.
  • High-Speed Options: Available for specific industrial needs.
  • Customization: Tailored to specific application requirements.
  • Flexible Mounting: Adaptable to different installations.
  • Enhanced Safety: Prioritized for user and operational safety.
Unique Selling Proposition

Top Gear’s Worm Planetary Drives are designed for maximum efficiency, durability, and adaptability across various industrial landscapes, making them a robust choice for manufacturers and operators aiming for optimized performance in demanding environments.

Applications

The drives are suitable for a wide range of industries, including but not limited to:

Food & Grain
  • Spiral Freezers
  • Conveyors
Sugar Industry
  • Cane Pusher, Bagasse Carrier, and Elevators
Mines & Minerals
  • Thickeners, Spiral Classifiers, and Agitators
Paper & Pulp
  • Shredders and Rectifier Roll Machines
Stone/Marble Industry
  • Sand Washers and Line Polishers
Water Treatment
  • Aerators, Clarifiers, and Sewage Treatment
Rubber Processing
  • Mixing Mills and Dispersion Kneaders
Construction Machinery
  • Self-Locking Winches, Concrete Mixers, and Finishers
Textile and Machine Tools
  • Drum Washers, Plastic Machinery, Packaging Machinery
Cement Industry
  • Aggregate Handling Conveyors, Apron Feeders

Heavy Duty Planetary Gearbox

Top Gear Heay Duty Planetary Gearbox are
  • Rigid in construction
  • With Versatile Mounting arrangement
  • Compact in Size
  • Ration available from: 3.6 to 1,00,000
  • Suitable for Motor power of 50 KW to 150 KW
  • Torque Capacity: 7,50,000 Nm

Sugar Mill Drive - Special Series of Mill Drives developed by Top Gear for sugar cane crushers:

Here’s a refined presentation of the Special Series of Mill Drives developed by Top Gear for sugar cane crushers

Overview

Top Gear’s Special Series of Mill Drives are designed to meet the demanding requirements of sugar cane crushers in the sugar industry. The series offers two distinct configurations:
• MD (Mill Drive): A single drive dedicated to an entire mill.
• SMD (Shaft Mounted Drive): Designed for individual rollers such as GRPF (Grooved Roller Pressure Feeder) and TRPF (Toothed Roller Pressure Feeder), providing enhanced performance.
These drives are reliable, energy-efficient, and require minimal maintenance compared to conventional systems.

Features
  • Forced Lubrication System: Ensures smooth operation and longevity.
  • Rigid Coupling: Equipped with high-pressure mounting bolts for secure connections.
  • Flexible Torque Arm: Accommodates resisting torque and misalignments.
  • Compact Construction: Enables multiple drive mounting and space-saving installations.
Benefits
  • Energy Efficiency: Reduced power consumption for sustainable operations.
  • Minimal Maintenance: Designed for reliability and hassle-free operation.
  • Versatility: Applicable to single mills or individual rollers, adapting to diverse configurations.
  • Compact Design: Simplifies integration into existing setups.
  • Enhanced Performance: Improves overall productivity and operational efficiency.
Why Choose Top Gear’s Mill Drives?
  • Purpose-built for sugar industry applications.
  • Advanced engineering to meet high torque demands.
  • Durability and reliability under continuous operation.
  • Easy adaptability for retrofitting or new installations.
Applications

The Mill Drives are tailored for various critical operations in the sugar industry, including:

  • Crystallizer
  • Pug Mill
  • Magma Mixer
  • Feeder Table
  • Mill Drive
  • GRPF/TRPF Drive
  • Under Feed Drive

Shaft Mount Drive – Shaft Mount Gearbox

Top Gear Shaft Mounted Mill Drive (Gearbox)
The Shaft Mounted Mill Drive (SMD) by Top Gear is a cutting-edge solution tailored for heavy-duty applications, particularly in the sugar industry. Designed for performance and reliability, this gearbox ensures efficient torque transmission and seamless integration into diverse setups.

Features
  • Rigid Coupling and Torque Arm: Provides stability and accommodates misalignments.
  • Direct Shaft Mounting: Simplifies installation and reduces space requirements.
  • Versatile Motor Compatibility: Supports both electric and hydraulic motors.
  • High Gear Ratio Options: Ratios available from 150 to 480 for varying operational needs.
  • Power Range: Designed for motors ranging from 540 kW to 250 kW.
  • Exceptional Torque Capacity: Capable of handling up to 1,500,000 Nm.
Why Choose the Shaft Mounted Mill Drive?
  • Robust Performance: Built to handle high torque demands with ease.
  • Compact and Efficient: Direct shaft mounting reduces complexity and enhances efficiency.
  • Versatility: Compatible with multiple motor types and operational setups.
  • Low Maintenance: Engineered for reliability and minimal upkeep in continuous operations.

This gearbox is a superior choice for applications that demand high torque and reliable performance, such as sugar cane crushers and related machinery in the sugar industry. Its innovative design ensures optimal productivity and durability in the most demanding environments.

Spur Planetary Drives / Crystalliser Gearbox

Top Gear offers a versatile range of Shaft Mounted Planetary Drives, tailored for diverse industrial applications. The product line includes two variants:
1. Inline Planetary Drive: Equipped with rigid coupling for seamless integration in various applications.
2. Combination of Planetary and Spur Gearing: Features a hollow output shaft, ideal for industries like sugar and chemicals where the motor and output shaft need to be off-center.

Features
  • Flexible Shaft Mounting Options: Available with hollow shafts (shrink disc) or rigid coupling.
  • Customizable Input Configurations: Supports hollow input shafts for electric motors or solid shafts for belt-driven operations.
  • Flexible Orientation: Accommodates multiple directional setups.
  • Torque Arm Integration: Gearboxes include single or double-ended mounting for added stability.
Specifications
  • Power Range: From 10,000 Nm to 75,000 Nm
  • Torque Capacity: From 100 Nm to 1,000 kNm
  • Speed Ratios: From 3:1 to 4000:1
  • Output Shaft Diameter: Ranges from 50 mm to 350 mm
Benefits
  • Efficient Drives: Optimized for energy efficiency and performance.
  • Minimal Maintenance: Engineered for reliability and low upkeep.
  • Power Savings: Significant reduction in energy consumption.
  • Compact Design: High torque transmission in a space-saving configuration.
  • Cost Advantage: Eliminates the need for output couplings, reducing system complexity and costs.
  • Enhanced Lifespan: Mitigates misalignment errors, leading to extended service life.
Why Choose Top Gear’s Spur Planetary Drives?
  • Designed for challenging industrial environments.
  • Adaptable to various configurations and setups.
  • Engineered for durability and efficiency.
Applications

Top Gear’s Spur Planetary Drives are versatile and serve multiple industries, including:

Chemical, Paint, and Pharma
  • Agitators
  • Nutsche Filters
Paper and Pulp Industry
  • Disc Filters
Material Handling
  • Slat Conveyors
Sugar Industry
  • Cane Carriers
  • Crystallizers
  • Pug Mills
  • Magma Mixers